Looking at the pictures, it appears the bed frame is broken not the truck frame. The bed sheet metal is attached to a bed frame and the bed frame is attached to the truck frame. My thoughts on the photo.
Cracks in bed of 2004 toyota tacoma from fleet model
#11
Posted 18 March 2018 - 01:31 AM
#12
Posted 18 March 2018 - 01:50 AM
OK here is a thought:
You say both sides are cracked and it looks like the bed is cracked at the frame towers that the bed is attached to. I see there is a bolt that is attached to the bed I would assume that is for the turnbuckle. If so there should be a wider plate to spread the load foot print out.
I also see that the camper sits heavy to the rear meaning all the heavy stuff is more behind the center of the axle.
So I would suspect that the camper is rocking back and forth and doing so is putting stresses on the mounting tower where the bed attaches to the frame. And would suspect the cause of the bed to crack over time.
Patrick
2015 FWC Hawk Flatbed
#13
Posted 18 March 2018 - 02:00 AM
To follow up to say it is not a Toyota fault nor a FWC fault but just happens that your attachment is pulling up on the bed and the bed attachment just happens to be that close. The flexing over time has cracked it. There is amazing forces that the turnbuckles see as the camper moves around. ( I have always bolted my campers to the bed)
Take the camper off and have a welding shop re weld the breaks and add a sheet that covers a wider area to attach the camper to. You are still going to have rocking unless you can move some weight forward.
Patrick
2015 FWC Hawk Flatbed
#14
Posted 18 March 2018 - 02:22 AM
I have a Tundra that is covered under the extended frame rust warranty, and received a notification about the coverage. The 2004 Tacoma is not covered by the warranty - it is 2005 - 2010 model years.
Sorry to hear you are having issues with your truck.
2019 Silverado 2500HD, 2017 Hawk
#15
Posted 18 March 2018 - 03:02 AM
#16
Posted 18 March 2018 - 03:55 AM
#17
Posted 18 March 2018 - 04:05 AM
I agree there should have been a wider plate used as a washer to spread the load out like I have for my 91 pickup. When I moved my camper to a T100 it moved more and assumed it was the bed flexing so I had a fabricator weld attachment points to my frame to attach the hooks to and it doesn’t move at all. It’s even better than bolting to the bed IMO. That’s what I would recommend.
1998 Toyota T100 4WD SR5 XtraCab
3.4L V6 Supercharged, Auto, 33" BFG AT KO2, regeared to 4.70+ARB Rear Locker
1" Ball Joint Spacer front lift, KYB MonoMax
Load carrying: Custom Deaver spring packs
Camper: 2013 FWC Eagle with Silver Spur interior and outside shower
#18
Posted 18 March 2018 - 11:42 AM
Being a nearly 30 year old faithful Toyota owner, Never have I seen bolts, cables, hoses, brake lines and support brackets with body paint on them except those which have been repaired.
Edited by Bombsight, 18 March 2018 - 11:44 AM.
#19
Posted 18 March 2018 - 12:58 PM
I don't think it's a FWC problem but, rather, a Tacoma problem. As has been mentioned, frame rust-out was a big problem with Tacomas (and Tundras) of that era. Toyota was doing total frame replacements under warranty or buying them back to get them off the road.
My 2001 Tacoma had this problem and wouldn't pass state inspection. The frame was so rusted that I could poke my finger through it. Toyota gave me 1.5x the "excellent condition" book value for it. Only $1000 less that what I paid for the truck 100k miles before.
Unfortunately, I have heard that this buy-back program has ended. Still, you should check with Toyota.
Meanwhile, yours is probably unsafe to drive, especially with a heavy camper on it.
- Bernard
Edited by bfh4n, 18 March 2018 - 12:59 PM.
2014 silver Fleet front-dinette
2007 Tacoma Access Cab 4WD TRD V6 6-speed
#20
Posted 18 March 2018 - 03:20 PM
This being a west coast truck rust is not the issue and overspray is common on those factory paint jobs.
I agree there should have been a wider plate used as a washer to spread the load out like I have for my 91 pickup. When I moved my camper to a T100 it moved more and assumed it was the bed flexing so I had a fabricator weld attachment points to my frame to attach the hooks to and it doesn’t move at all. It’s even better than bolting to the bed IMO. That’s what I would recommend.
Rust can be an issue on west coast...think salt air anywhere near the ocean [like San Diego] and many western states [including parts of CA] unfortunately salt the roads in winter during snow/ice...
Having lived on North Coast of CA long ago, many trucks/cars had "rust cancer"....
Just sayin' and I could be wrong...!
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