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DC/DC Charger - Questions RE: SD Hawk


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#1 TheDudeMan

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Posted 26 March 2022 - 02:48 PM

Greetings,

I'm looking to change up the charging of my dual AGMs in my newer Hawk.    

I already have heavier wire pulled from the engine bay to the bed.  I'll swap to Lithium batteries down the road, but it's not a priority for me now.  The DC/DC charging is though, because winters here in the PacNW provide limited opportunity for solar charging.  Given most of my trips involve 3-4+ hours of driving/day, charging while in motion is important to me.

Couple of questions -

 

I've been looking at the Orion 20a model.  How have folks mounted it in a side dinette Hawk?  Understand many go single lithium + DCDC, but has anyone done similar with dual AGMs?  Is there a good spot to mount the Orion in that configuration?  Do you have to worry about heat?

 

Was also potentially thinking about mounting it on the exterior of the camper in a "sheltered" spot, but don't think this is workable because the Orion is only IP43. 

The RedArc BCDC is fully weatherproof, but brings me to my next question:  Does the bluetooth connectivity get me much beyond configurability?  I have a BMV-712 & 100/20 solar controller already... curious if there are any "better together" perks to staying with Victron.  

Appreciate any insights.


Edited by TheDudeMan, 26 March 2022 - 02:49 PM.

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#2 Jon R

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Posted 26 March 2022 - 03:11 PM

I have a front dinette, 200 ah of LiFePO and Victron 30 amp chargers. My opinion is 30 amp solar and dc to dc chargers is about the right fit for typical furnace plus fridge plus lights and gadgets loads. It allows 2 hours of driving to give you another day’s worth of energy, and allows 400 plus watts (about the limit based on roof area) of solar panels if you choose to install them.

That said, I have all Victron and, while i really like the Bluetooth connectivity and quality of the equipment, there does not seem to be a critical advantage to going all Victron - it just allows the use of a single app and uniformity of presentation in the controls. The monitor, solar charger, and dc to dc charger operate as completely separate units.

I have a front dinette so I can’t offer a good location, but I would definitely stick with interior mounting if at all possible even if that meant 6 to 8 feet away from the battery.

So, bottom line, I really like my all Victron setup but there is no “ya gotta do it this way” reason.
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#3 heinphoto

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Posted 26 March 2022 - 04:04 PM

We have the 12/12-30A Orion "Smart" DC/DC charger in our side-dinette Grandby with 2-6V AGMs.  That charger can generate a lot of heat, so you do need to be careful where you mount it.  Victron recommends that it be mounted vertically with air space for circulation around it. 

 

In our Grandby, it is installed in a hidden spot located under the space between the front of the main cabinet and the front wall of the camper.  This is also where some of the electrical and water lines from the water tank are routed.  On the Grandby there is an additonal ~18" space in this area, so I'm not sure if this would work with the Hawk where the cabinet is almost flush with the front wall.

 

Attached File  DCDC Charger Install location-1440.jpg   90.09K   46 downloads

 

The "Smart" designation of this charger is a little misleading if you compare it to the capabilities of the SmartSolar MPPT controllers.  It really only allows you to configure the charger via Bluetooth using the VictronConnect app.  It doesn't have the advanced monitoring/logging capabilities of the SmartSolar controller and can't participate in the VE.Smart Network to coordinate charging.  It also doesn't have temperature compensation, which can be a bit of a problem when you are also using a temp-compensated MPPT controller since they will be targeting different absoroption and float voltages - especially during hot/cold times of year.  Victron has hinted there will be an enhanced version of the Orion with these capabilities released at some point, but they haven't given a timeline.

 

-Scott


Edited by heinphoto, 26 March 2022 - 04:31 PM.

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#4 Vic Harder

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Posted 26 March 2022 - 04:41 PM

If you are looking to maximize the charge you get while driving, And are still on AGM batteries, why use a DCDC at all? You say you upgraded the wiring, to what AWG? I have 2 AWG in my rig, and when I still had AGM and the Blue Sea ML7622 separator, I could see 90A at times. The 220AH dual 6v batteries charged nicely with that setup.
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#5 Vic Harder

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Posted 26 March 2022 - 04:45 PM

I added a 75cfm 12v squirrel fan to the cabinet my DCDC is in. Only runs when it gets hot, 55*C is the thermistor i used to trigger it. It is a very loud fan, but when I’m in the truck driving, who cares?
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#6 TheDudeMan

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Posted 26 March 2022 - 04:46 PM

I have a front dinette, 200 ah of LiFePO and Victron 30 amp chargers. My opinion is 30 amp solar and dc to dc chargers is about the right fit for typical furnace plus fridge plus lights and gadgets loads. It allows 2 hours of driving to give you another day’s worth of energy, and allows 400 plus watts (about the limit based on roof area) of solar panels if you choose to install them.

That said, I have all Victron and, while i really like the Bluetooth connectivity and quality of the equipment, there does not seem to be a critical advantage to going all Victron - it just allows the use of a single app and uniformity of presentation in the controls. The monitor, solar charger, and dc to dc charger operate as completely separate units.

I have a front dinette so I can’t offer a good location, but I would definitely stick with interior mounting if at all possible even if that meant 6 to 8 feet away from the battery.

So, bottom line, I really like my all Victron setup but there is no “ya gotta do it this way” reason.

Yeah, was leaning towards interior unless I go RedArc.  I was actually looking at a spot in the interior of my cabinets, and then it's only 4-5 ft over to the battery and could away with 6AWG I think.

 

We have the 12/12-30A Orion "Smart" DC/DC charger in our side-dinette Grandby with 2-6V AGMs.  That charger can generate a lot of heat, so you do need to be careful where you mount it.  Victron recommends that it be mounted vertically with air space for circulation around it. 

 

In our Grandby, it is installed in a hidden spot located under the space between the front of the main cabinet and the front wall of the camper.  This is also where some of the electrical and water lines from the water tank are routed.  On the Grandby there is an additonal ~18" space in this area, so I'm not sure if this would work with the Hawk where the cabinet is almost flush with the front wall.

 

attachicon.gifDCDC Charger Install location-1440.jpg

 

The "Smart" designation of this charger is a little misleading if you compare it to the capabilities of the SmartSolar MPPT controllers.  It really only allows you to configure the charger via Bluetooth using the VictronConnect app.  It doesn't have the advanced monitoring/logging capabilities of the SmartSolar controller and can't participate in the VE.Smart Network to coordinate charging.  It also doesn't have temperature compensation, which can be a bit of a problem when you are also using a temp-compensated MPPT controller since they will be targeting different absoroption and float voltages - especially during hot/cold times of year.  Victron has hinted there will be an enhanced version of the Orion with these capabilities released at some point, but they haven't given a timeline.

 

-Scott

Appreciate the confirmation.  I like the integration between the BMV+MPPT now, but to your point, not sure that aside from battery temp there is much value for them to bring.

 

Also looking in a similar area - I don't have that extra space on the Hawk, but I think there is a spot with enough clearance inside the cabinet.  It just dawned on me I could also probably  install a small 12v fan to help provide circulation while driving

As much as I loved the RedArc in my last right, I think I'll stick with the Victron if I can figure out the mounting.  I appreciate having the Victron app over the 3 LEDs on the RedArc. 


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#7 Wallowa

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Posted 26 March 2022 - 04:51 PM

Dude...2016 Hawk, side dinette, 100ah BB heated, 12/12 Orion 30a [#4 wire] mounted inside battery box on front wall of Hawk oppposite the battery...since battery temp is monitored [712] and everything is BlueTooth controlled I can check on battery box/battery temps and so far the DC/DC has not generated enough heat to increase the battery temp; nor has the exterior of the cabinet felt hot...only vent is the FWC small wired vent in the battery box....

 

But boy does the DC/DC top off the BB battery once motor is started!  30 amps initially and then decreases according to profile ...

 

Note:  I use a Battery Tender on my Tundra AGM battery and if I don't open the DC/DC breaker on the firewall when using the Tender it will initialize the DC/DC circuit and eventually put my BB battery into a float stage...which over time on a Li battery is not a good idea...


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#8 TheDudeMan

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Posted 26 March 2022 - 05:44 PM

If you are looking to maximize the charge you get while driving, And are still on AGM batteries, why use a DCDC at all? You say you upgraded the wiring, to what AWG? I have 2 AWG in my rig, and when I still had AGM and the Blue Sea ML7622 separator, I could see 90A at times. The 220AH dual 6v batteries charged nicely with that setup.

6 AWG back to the bed, factory from the camper plug to ACR.  I see ~15amps into the battery with engine running via the BMV, but that's not consistent at all.

I'm moving to a DC/DC to (1) isolate the battery systems - I've never trusted the ACR and I don't like the idea of my solar/shore power directly interacting with electrical on my truck (2) provide optimized charging for my current AGMs to maximize their life.

 


Edited by TheDudeMan, 26 March 2022 - 05:47 PM.

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#9 TheDudeMan

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Posted 26 March 2022 - 05:45 PM

I added a 75cfm 12v squirrel fan to the cabinet my DCDC is in. Only runs when it gets hot, 55*C is the thermistor i used to trigger it. It is a very loud fan, but when I’m in the truck driving, who cares?

 

Good call on the thermal activation.  I like that it alleviates the "forgot to flip a switch" hazard.  Agree, if done right, I'll never hear it running... because I'll be driving the truck.  


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#10 kmcintyre

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Posted 27 March 2022 - 12:13 PM

If you are looking to maximize the charge you get while driving, And are still on AGM batteries, why use a DCDC at all? You say you upgraded the wiring, to what AWG? I have 2 AWG in my rig, and when I still had AGM and the Blue Sea ML7622 separator, I could see 90A at times. The 220AH dual 6v batteries charged nicely with that setup.

 

Trying to reach you but can't send you a message, etc.  Can you contact me?

 

thanks,

Kevin


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