Jon R
Senior Member
A fuse in the positive parallel connecting wire between the batteries is what I am suggesting to limit the current that can flow between the batteries to no more than what your wire size can handle without overheating.Jon R, I see what you are getting at. What wire would be "between" the batteries for installing a fuse?
My 200 ah battery has an internal 300 amp fuse as “overcurrent protection.” That’s based on what the cells and internal connections can handle. I don’t rely on that for wire protection for overloads or shorts to ground. I have an external 80 amp fuse six inches away from the battery to protect my 6 awg wiring. I didn’t see what your BMS overcurrent protection limits the current to, but it could be quite a bit higher than your wire size is good for. It also sounds like it’s active BMS protection rather than a passive device like a fuse or CB (I could be wrong about this, though), so it’s likely to be less reliable.
Normally one would balance the batteries in a battery bank before connecting them, and then have one fuse for the positive bank output. In your case, with the batteries having their own ability to turn themselves on and off, the batteries apparently can get way out of balance. Fuses and fuse blocks are relatively cheap.
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