Leaky windows in the vinyl

Tilldawn

Member
Joined
Jun 2, 2013
Posts
22
I have a 2024 All Terrain Ocelot Camper. Whenever the top is popped up and it rains I get a lot of water that leaks in where the interior vinyl windows are. All of the windows do this. Marty advised me to seal the stiched seams up with H-66 vinyl adhesive. I put two coats on the inside and outside stitching. They all still leak just as much as they did before and have since the day I picked it up. Tge water is coming from the area outside where the vinyl is sewn to the screen material. It pools up in that little piece of vinyl edge at the bottom and then leaks through to the inside. The only thing that prevents it is to have the exterior vinyl window covers velcroed on. This really defeats the idea of having a window I can open from the inside for air flow. I have to use a 10' ladder to put the covers on and off because the truck is lifted and I'm short so that's not an option while camping. Is this just something everyone has to deal with that has an ATC? I have seen some ideas on how to use the covers as awnings when it's raining but since it is caused by the edge of the vinyl catching the water I feel like any sideways rain would get inside. My FWC Hawk windows never leaked and didn't even have exterior window covers.
 
I had this issue as well. I "fixed" it in a rather ugly way. Others here are using the outside flaps, but with small pieces of PVC pipe to hold them open, like an awning. I understand that gives the best of both worlds = rain and sun shade, plus light and ventilation.
 
Check out this thread, posts 196ff and 206ff
 
Check out this thread, posts 196ff and 206ff
Thanks for the reply and info on your fix. Unfortunately my leak is from the same "gutter" in the vinyl at the bottom but it seeps through all of the way across the seam. I even tried to seal the bottom of the seam up from the inside but it didn't help. At my age I'm not up to running out to climb up a ladder in the rain. I'm wondering if I can run a bead of some type of sealant all along the inside of that vinyl gutter area? Any other ideas? I camp at the coast a lot and even the heavy dew is enough water to seep inside.
 
I wish I could post a video to this thread. It shows the water dripping in all along the seam that holds the inside window cover on at the bottom of the window.
 
Screen shot from the video shows the drips.
 

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I haven’t done it yet, but I’m thinking of making a set of clear covers for my Bobcat windows. That would give me light, which really helps cheer up the interior on gray winter days. However, that doesn’t give you the air ventilation you want.
 
I've never understood why the rollup style storm flaps fell out of favor. I need a ladder to roll them up but if a storm comes I just hook them with my shovel and in just a few seconds they're down.
 
I haven’t done it yet, but I’m thinking of making a set of clear covers for my Bobcat windows. That would give me light, which really helps cheer up the interior on gray winter days. However, that doesn’t give you the air ventilation you want.
Luckily I did get a set of clear covers from Marty when he built the camper. They definitely help with the light, just no ventilation as you mentioned.
 
Thanks for the reply and info on your fix. Unfortunately my leak is from the same "gutter" in the vinyl at the bottom but it seeps through all of the way across the seam. I even tried to seal the bottom of the seam up from the inside but it didn't help. At my age I'm not up to running out to climb up a ladder in the rain. I'm wondering if I can run a bead of some type of sealant all along the inside of that vinyl gutter area? Any other ideas? I camp at the coast a lot and even the heavy dew is enough water to seep inside.

I had the same issue... I sealed that bottom "seam" along the bottom (from the outside) to try and keep the water from running along the bottom "lip". It worked pretty well. I wish I had photo's but that camper is long since gone. If you look at the FWC's, their design is different and has a "bulb" like "gasket" along the bottom.

The other thing I did was to move the outside vinyl covers down a little on the window, Any rain that got between that cover and the window could still leak in but it helped minimize it.
 
So on mine, the water ran down the clear vinyl when closed, and pooled along the bottom seam, but found that it could escape on either side of the window. I sewed up the side a little and sealed the thread holes, so now the water still build up, but drips out through the screen material to the outside.

I bet that if I had a finer mesh on the screens, it would be more of an issue. I also wonder if the sewing of the seam so that there is as little of a "lip" for the water to catch on would be better.
 
I think that leaving as little lip as possible when it's being sewn would at least help. I'm going to try to run sealant along the lip from the outside like kmcintyre mentioned and hope that works.
 
I had the same issue... I sealed that bottom "seam" along the bottom (from the outside) to try and keep the water from running along the bottom "lip". It worked pretty well. I wish I had photo's but that camper is long since gone. If you look at the FWC's, their design is different and has a "bulb" like "gasket" along the bottom.

The other thing I did was to move the outside vinyl covers down a little on the window, Any rain that got between that cover and the window could still leak in but it helped minimize it.
Thanks, I'm going to give that a try. I already used 2 coats of H-66 on the outside and inside of all of the seams and it didn't help at all. I'm going to try to fill the outer "gutter" from the edge of the vinyl with sealant and possibly put a piece of vinyl on the inside against the screen to give it something to seal against. What camper did you end up getting?
 
Thanks, I'm going to give that a try. I already used 2 coats of H-66 on the outside and inside of all of the seams and it didn't help at all. I'm going to try to fill the outer "gutter" from the edge of the vinyl with sealant and possibly put a piece of vinyl on the inside against the screen to give it something to seal against. What camper did you end up getting?

I sold my 2000? Eagle and got a new flatbed Hawk.... for me, much better fit, space, etc. and I never took the Eagle off (ok, a few times to repaint the bottom, etc.) so a permanently mounted flatbed made sense. I have to say, the space utilization is so much better. I've had/have a few issues which I can't seem to resolve (or like) with the main one being the "tin canning" roof noise. FWC states my roof is how they are built, but there are bulges, etc. on the skin around the corners, etc. A few other quality control issues that I have no idea how they got missed too, but overall I love the flatbed.
 

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