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1985 FWC Grandby rebuild


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#1 ben.g.gibson

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Posted 10 February 2019 - 03:49 AM

Hey fellow wanderers!

 

A few years ago I picked up an '85 Grandby that needed some work.  My goal was to just make the camper functional, but one thing led to another, and as many of you can relate, the project scope grew a bit...

 

The timeframe and budget grew accordingly (more than I like to admit), but in the end I've been very pleased with how it all turned out.

 

Anyways, I took a bunch of photos of the project along the way, so I thought I'd share them here in case anyone was interested...

 

The day I brought it home:

 

46319676334_098a46733d_k.jpg

 

 

 

And as it sits today:

46129938375_328a73dba1_k.jpg


Edited by ben.g.gibson, 10 February 2019 - 07:00 AM.

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#2 ben.g.gibson

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Posted 10 February 2019 - 04:02 AM

Some before pictures...

 

46129897635_58eb08095b_k.jpg

 

47043572121_de58261b48_k.jpg

 

46319669964_9a2ce9a987_k.jpg


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#3 ben.g.gibson

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Posted 10 February 2019 - 04:13 AM

It was obvious that there was some structural damage. Start the tear down....

 

32101856747_4ceb781188_k.jpg

 

46129888735_f4330f7096_k.jpg

 

46129845755_d1bd67aaf5_k.jpg

 

There were a few places where the aluminum frame had broken like this, and a few where the almuminum welds had failed.  I used some brackets like below in a few places, and in others, I had a friend come over with his TIG welder...

 

46129843895_1a46d9cc42_k.jpg


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#4 ben.g.gibson

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Posted 10 February 2019 - 04:17 AM

There are fitment issues with early FWC's and modern truck beds.  The previous owner had already done the bulk of the work to narrow the camper, but the back wall had to be narrowed by about an inch to completely fit into my F250... 

 

46129844305_78c8cc8cba_k.jpg


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#5 ben.g.gibson

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Posted 10 February 2019 - 04:20 AM

The canvas was pretty brittle, and had cracked in many places, so it had to come out... the scope grows...

 

32101854107_c847eb478f_k.jpg

 

47043519771_429b14acd4_k.jpg


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#6 ben.g.gibson

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Posted 10 February 2019 - 04:34 AM

The wood lift panels were pretty badly water damaged (warped, rotted, etc.), and I knew it would never be easier to replace them than now, so...

 

It's always the "while you're in there" stuff that gets me on projects.

 

46991605342_dd8d45c306_z.jpg

 

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The hinges were still in good shape, so to save money I decided to reuse them.  Lots of rivets...

 

46129886725_2d5c15bb03_z.jpg


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#7 ben.g.gibson

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Posted 10 February 2019 - 04:40 AM

I couldn't justify putting the factory siding back on where I had removed it to repair the frame, and I wasn't able to find anything that matched closely enough.  So the rest of it had to come off.  It was at this point that I knew I wouldn't be taking this rig on the trip I had been planning...

 

I also took this opportunity to upgrade the fiberglass insulation with some 1" rigid foam.

 

46319645934_3f3c4ffb10_k.jpg

 

46991600112_864aced1a4_k.jpg


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#8 BBZ

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Posted 10 February 2019 - 03:26 PM

Nice! I did that last year as well...

my build thread if you want some ideas or just killing time  .. Good luck with your project, it sure is challenging and fun all at the same time... 

 

Nice shop by the way.. wish I had something like that I would restore more campers..

 

 

http://www.wanderthe...ect-90s-granby/


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2023 F-150 Scab HDPP + 2013 Grandby Shell +

 

https://www.wanderth...ect-90s-granby/

 

 


#9 BBZ

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Posted 10 February 2019 - 03:27 PM

oh wait, I see its done.. more pics of inside?


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2023 F-150 Scab HDPP + 2013 Grandby Shell +

 

https://www.wanderth...ect-90s-granby/

 

 


#10 ben.g.gibson

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Posted 10 February 2019 - 09:16 PM

Nice! I did that last year as well...

my build thread if you want some ideas or just killing time  .. Good luck with your project, it sure is challenging and fun all at the same time... 

 

Nice shop by the way.. wish I had something like that I would restore more campers..

 

 

http://www.wanderthe...ect-90s-granby/

 

Well done, BBZ!  Do you have two FWC's?  In post #47, I swear I see another in the background....

 

And thanks - that shop was sooo nice to have.  I've since moved out of that place, and have been missing it.


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